EAA Builders Log Site

Project: Voltar-S21 -
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Categories

Show All Entries - (845)
Research - (9)

Additional Parts

Putting thing in...

Workshop - (16)

Tail Attachment

Shop Reorganization

Cleaning shop and...

Empennage - (6)

Windscreen &...

Steering Cables

Rudder Cable Fairing

Rudder Cable Fairings

Fuselage - (190)

Push Pull Friction

Strut Intersection...

Seat Belt and Flap...

Wing Gap Seal and...

Bottom Wing Gap Seal

Windshield Cuffs

Windshield Hold-Down

Windshield Fitting

Skylight Drilling

Skylight Ribs, Spinner

Skylight install

Fairings and Cowling

Boot Cowl Rivering

Nutplates and Paint

Bottom Fairings

Bottom Fairings

Fuselage Bottom...

Firewall Exit Fairing

Brakes and Fuel Shutoff

Rerigging Cabin Heat

Shunt, Vents, Static

NACA ducts and...

Door Latch (Original...

Rigging Parking Brake

Door Final Assembly

Door Paint Prep

Drilled for Tinnermans

Door Fabrication

Door Fabrication

Door Fabrication

Completed Flap Lever...

Flap Actuator Housing

Flap Lever Housing

Foward Baggage and...

Forward Baggage...

Forward Baggage Floor

Forward Baggage Floor

Master Contactor

Battery Install

Prepping battery box

Installing fuel pump...

Drilling firewall

Installing header...

Fitting header tank

Pepping and priming

Header tank fit up

Mounting Header Tank

Rerouting brake lines

Brake lines and seats

Brake master...

Parking brake install

Rudder pedal rigging

Rigging rudder pedals

Rigging rudder pedals

Deburring and pedal...

Rudder pedal sssembly

Installing platenuts

Deburring and floor...

Deburring interior...

Boot Cowl cleanup

Up-drilling firewall

Fabricated Cowl...

Trimming boot cowl...

Trimming and...

Drilling Boot Cowl

Fitting boot cowl

Boot Cowl Asembly

Drilling side skins...

Fitting Boot Cowl

Fitting boot cowl

Fitting Firewall

Drilling cage side...

Drilled cage side...

Fussing with side...

Attached seat rails

Drilling bottom cage...

Flipped the fuse

Completed tail cone...

Riveting fuselage

Riveting fuselage

Riveting fuselage

Riveting fuselage

Assembling Sawhorses

Riveting Tail Cone

Finalizing tail cone...

Finalizing upper...

Drilling for...

Top forward stiffeners

Bending stiffeners

Match drilling...

Mounting forward...

Fitting top tailcone...

Clecoeing tailcone

Wiring and bolting

Trimming top fuse...

Fitting baggage floor

Trimming baggage...

Fitting baggage...

Finalized aft rudder...

Fuselage angle...

Fuselage angle braces

Tail Cone Attachment

Skin Doubler shim...

Tail Cone Attach

Connecting Cage to...

Fuselage Riveting

Fuselage Riveting

Riveting and...

Riveting stiffeners...

Tailcone Bottom

Riveting Bulkhead...

Preparing Bulkheads

Priming Fuse skins

Scuffing and...

Drilling new rudder...

Organizing parts for...

Scrubbing and Priming

Shooting Primer

Scrubbing Parts

Prepping For Priming

Shooting Primer

Prepping parts for...

Primed Elevator Pushrod

Shooting Primer

Removing labels and...

Deburring Fuse parts.

Deburring Fuse and...

Deburring Fuse and...

Deburring Fuse and...

Deburring Fuse parts

Deburring Fuse parts

Deburring Fuse parts

Deburring Fuse parts

Firewall - (19)

Cowl Fit and Brakes

Coanda Exit Fairing

Coanda Exit Fairing

Attaching ANL Fuse

Firewall attachments

Marking firewall

Tail Feathers - (70)

Elevator Rigging

Elevator Attachment

Tail Attachment

Vertical Attachment

Pull Handle, Wiring,...

Closed VS, Rudder...

TailBeaconX mount

Seat Brace & VS...

Finished HS &...

Elevator Balancing

Checking Elevator...

Elevator cleanup

Balancing Elevator

Trim servo mount.

Elevator riveting

Completed elevator...

Elevator riveting

Riveting Elevator

Attaching trim tab

Trim Tab attachment

Building Trim Tab

Elevator construction

Riveted elevator framr

HS riveting for...

Riveting HS skins

HS Match Drilling

HS Match Drilling

HS Match Drilling

Match drilling HS skin

Match drilling HS skin

Match drilling HS skin

Completed HS frame...

Prepping HS RIBS

Completed Rudder...

Rudder Riveting

Rudder assembly

Completed VS assembly

Riveting VS Skin

Assembling VS frame

Assembling VS frame

Bending TE of Rudder

Assembling Rudder

Priming Trim Tab Skins

Deburred HS and...

Deburred HS and...

Deburred HS and...

Deburred HS and...

Deburred HS and...

Deburred VS parts,...

Deburred rudder...

Wings - (193)

Strut Fairing Install

Rigging Ailerons

Ailerons and Flaps

R Aileron & Flaps

L Aileron and Flap

Rigging L Aileron

L Wing Torquing

L Wing Attachment

L Wing Attachment

Right Wing Mounting

Sealing Fuel Filler

Connected Pitot/AOA

Left Wing Strobe Light

Right Wing Landing...

Pitot Wiring and...

Pitot AoA install

Replacement Wing Struts

Primed Wing Struts

Pitot-AOA-Static

Aileron Balancing...

Strut Doubler Drilling

Drilling Struts

Ailerons and Struts

Completed flaps and...

Pressure testing R...

Bonding wing tank...

Bonding fuel cap on...

Drill and cutting R...

Installing fittings...

Drilling and cutting...

Fitting fuel tanks...

Unpacking and...

Unpacking and...

Unpacking and...

Received fuselage...

Remove forward...

Riveting doublers to...

Prepared Struts for...

Riveted pitot mast...

Cut opening for...

Ran wingtip wiring...

R&R of bellcrank...

Priming Wingtips

Sanding fill in L...

Added filler to...

Refined fit of L...

Trimmed L wing tip...

Fit R wing tip...

Gluing R wing tip...

Gluing R wing tip...

Fabicating Wing Tip...

Fabricating L Wingtip

Fabricating R Wingtip

Slotting skins...

Mounting R wing into...

Cleaning and...

Complete L & R...

R. Drilled trailing...

R-Riveted stiffener....

R-extended hinge...

R-Drilled leading...

R-Primered relief...

Trimmed R bottom...

Leveled R wing on jigs.

Flipped R wing and...

Completed riveting...

Drilling aft spar...

Riveting top R skin

Riveting top R skin

Countersinking...

Truing R wing and...

Truing R wing and...

Dimpling top R skin...

Installing R aileron...

Riveting R wing...

Riveting flap and...

Straightening R wing...

Bolting Truss onto...

Trimmed R D-spar to...

Modified L& R...

Modified L root flap...

LW. Attached bottom...

LW. Completed...

LW. Drilled forward...

LW. Dimpled ribs and...

LW. Rivets arrived...

LW. Cleaning and...

LW. Flipped wing...

LW. Priming edge of...

LW. Drilling and...

LW. Riveting ribs...

LW. Riveted 6 rows...

LW. Removed skin to...

LW. Trimmed front...

Routed wing tip...

Routed Pitot and AoA...

Rigging L aileron...

Assembled L wing...

Riveted L hinges,...

Straightening L wing...

Attaching L wing truss

Assembling Flaps...

Assembling aileron...

Assembling wing...

Cleaning shop and...

Priming Wing ribs.

Priming Wing ribs.

Cleaning Wing ribs.

Priming wing spars,...

Cleaning aft spars,...

Assembling wing...

Assembling wing spars

Priming wing spars

Preparing wing spars...

Trial fitting wing...

Assembling and...

Assembling and...

Riveting R Aileron

Cleaning shop and...

Assemblin L aileron

Assemblin L aileron

Shooting primer,...

Scrubbing wing parts...

Riveting Aileron

Riveted Aileron and...

Scrubbing wing parts...

Scrubbing wing parts...

Scrubbing wing parts...

Priming wing skins.

Scrubbing wing skins...

Wiping parts with...

Deburring Wing...

Deburring Wing...

Fabricated Sanding...

Deburring main spars.

Deburring main spars.

Deburring bottom...

Deburring bottom...

Nose rounding of...

Adjusting Action...

Deburring bottom...

Deburring bottom...

Deburring bottom skins

Completion of second...

Building of second...

Completion of first...

Inspecting for parts...

Construction of wing...

Construction of wing...

Construction of wing...

Wing part deburring...

Wing ribs deburring...

Wing ribs deburring...

Flaps and wing parts...

Flaps and wing parts...

Flaps and wing parts...

Aileron and flaps...

Aileron and flaps...

Aileron parts...

Received Wing Kit

Controls - (9)

Rudder Cable Cover

Rigging Rudder Return

Rudder Return Install

Redrilling flap...

Flap Mechanism assembly

Running Aileron Cables

Rigging pulleys

Rigging pulleys

Brake system install

Avionics - (105)

Boot Cowl Grommets...

ELT Doubler, Cable...

Bonded Fuel Sensor

Installed Fuel Sensor

Fuel Level Sensor

Wing Connections

Avionics Review

Fan and Strip Lights

Modified Ident switch

OnSpeed Reinstall

Wing Skin Shims

Securing Wiring

Glareshield Instruments

PMag Control Wiring

PMAG Wiring Reprise

Downtube and Engine...

Rewiring PMAG...

Debugging SkyView

Debugging SkyView

Pitot/Static/AOA

Grooming Wiring

Rewired OnSpeed Control

huVVer-AVI Update

Priming ELT Tray

Installing Resistor...

Trim system integration

Trim Integration

Completed OnSpeed...

Integrating OnSpeed

Device Integration

Wire Grooming and...

Completed Flaps...

Flaps Position Sensor

Center Console Wiring

Charging Port, ELT...

Nav and Strobe Wiring

TBX and More Wiring

OAT Probe Installation

Trim controller

Installed trim...

Installed Avionics

Wiring USB power

Wiring revisions

Updating panel design.

New Audio MIxer...

Adding connector shells

Stick Grip Wiring

Wiring center...

Wiring headset jacks

Fuselage Wiring

Assembling ADAHRS...

Antennas and ADAHRS

Fuselage Wiring

Instruments and Fuse...

Aitopilot Wiring

Cutting subpanel for...

Battery Install

Working on ADAHRS...

ADAHRS and ELT tray.

Transponder Prewire

Released new...

New Instruments

Lighting - (3)

Rewired Wing Wiring

Pulling wing wires

Instrument Panel - (72)

Updating Panel Dimmer

Panel Labelling

Fire Extinguisher...

Powder Coat Prep

Disassembly for...

Panel and Parking Brake

Glareshield Instrument

HuVVer-AVI Panel

Wiring huVVer-AVI panel

Heater and Aux Power

Panel Installation

Tray Installation

Tray Installation

OnSpeed Installation

Panel wiring and...

huVVer-AVI Assembly

More Panel Wiring

More Panel Wiring

Attaching panel...

Fabricating Avionics...

Trial fit of...

Anit-rotation strips

Draft panel design

Heater cable install

Trimming and platenuts

Fitting up panel to...

Designing instrument...

Landing Gear - (11)

Installing dual brakes

Installing dual brakes

Torqued landing gear...

Tail Gear install

Mounting landing gear

Assembling main gear

Engine - (93)

Spinner, Prop and Oil

Cowling Caulking

Cowling Details

Cowling Details

Cowling Fasteners

Cowling Fasteners

Completed Engine...

Fuse Bottom Fairing

EGT CHT Wiring,...

Exhaust Hanging

Exhaust Hangers

Baffle Closeout

Baffle Filler Pieces

Baffle Riveting

Baffle Backplates

Air Box Baffles

Baffle Backing Strips

Baffle Convergence

Baffle Convergene

Baffle Adjustments

Inlet Ramp Baffles

Inlet Ramp Baffle Mods

Sealing Firewall...

Sealing Firewall...

Alternator Install

Wire Grooming and...

FWF Wiring and Hoses

Trimming Engine Cowl

Baffles and Prop

Baffle Air Dams

PMAG and Baffles

Fabricated Alternate...

Rigging Engine Controls

Rerigging Throttle...

Engine Installation

Engine Mount Mod

FWF Accessories

Installed Engine Mount

Propeller - (5)

Spinner Filler Plates

Fuel System - (6)

Finalized Fuel Lines...

Routing Fuel Lines

Pitch Servo and Fuel...

Interior Finish - (35)

Fine Tuning Interior

Kick Panel Fabric

Painting Center Console

Station 3 Closeout

Station 4 Closeout

Interior Panels

Covering interior...

Interior Panel Fabric

Interior Fabric

Fine Tuning Interior

Flap Lever and Fuel...

More interior Panel...

Panel Stiffeners and...

Adding Nutplates

Fitting and Drilling...

Fitting Interior

Trimming interior

Forward Interior

Interior Closeouts

Installing controls

Installation of seats.

Seat fabrication

Paint / Decals
Inspection - (2)

MD-RA Inspection

Cleaning and settup...

Tools
Suggestions - (1)


Builder Name:	Vern Little -

Project:	Rans - S-21 Outbound - VIEW REPORTS
Total Hours:	2375.6
Start/Last Date:	Mar 06, 2018 - No Finish Date

Friendly URL:	https://eaabuilderslog.org?s=Voltar-S21

Home or Last Project Picture

Jul 07, 2023 Baffle Seals - (3.0 hours)

Category: Engine

More fitting of baffle seals, across the front. Fabricated a semicircular extension out of 0.032 Aluminum to better support the seal behind the flywheel. Running out of seal material… Rans doesn't provide enough to do a proper fitup.

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During Trimming and Fitting

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Paper Clips Loaded

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